Indian Foundry Congress & IFEX 2008
The 68th World Foundry Congress, 56th Indian Foundry Congress & IFEX 2008 Date of Fair: 7th ? 10th February 2008 Venue: Chennai Trade Centre, Chennai, India Stall No. : A03 & A04
GMC is Market Leader in Manufacturing of Ductile Iron, Malleable Iron and Aluminum Alloy Castings by Lost Foam Process.
We specialize in manufacture of complex and intricate shaped castings. It also has expertise in Cam Shafts for 4-Stroke Engines of 2-wheelers in Pearlitic Malleable Iron. Today GMC has maintained its position as Single dependable Cam Shaft supplier to Honda Motorcycles and Scooters (India) Ltd and has been awarded Suppliers Award for Best Delivery by HONDA.
Lost Foam Process is similar to Lost Wax (Investment casting) process.
First a foam pattern is molded using Expandable Polystyrene (EPS) or co-polymer which is an exact replica of the desired casting. Runners and risers are attached by glue to the foam pattern and a cluster is made of one or more number of foams. The cluster is then coated with a permeable refractory slurry coating in a homogenous bath by dipping.
Lost Foam Process has following advantages over conventional Green Sand Process.
Closer tolerance on dimensions. No mismatch. Suitable for CNC / SPMs operations by eliminating pre-machining.
It is a Coreless process hence total elimination of Fins and Flashes on the casting.